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Validation management

Validation Master Plan...
The primary purpose of a Validation Master Plan is to allow the identification of requirements and procedures needed during the validation process.


This is typically achieved through:

  • Identifying the objectives and steps of the validation process.
  • Providing a full step by step description of resources, timeframes and training.
  • Identification of prerequisites.
  • Identification of evaluation techniques (fast/real time simulators etc).
  • Allocation of resources to focus on the most critical areas of plant validation.
The master plan ensures that a pattern of random validation is not undertaken and allows a swift response to the validation of new equipment, whilst giving the client flexibility for future needs.

Change Control
Before the release of an automated system and during the validation process, modification of the system configuration may be necessary in order to fully comply with client specification and expectations. Any change that occurs during the installation phase must be fully documented and controlled. All deliverables in the context of the project or system should be fully identified so as to allow areas of change control to be properly identified. These include:

  • Hardware components
  • Software (applications, operating systems, firmware, drivers, parameters etc)
  • Configuration files
  • Manuals (user and system)
  • Development documentation
  • Training materials
  • SOPs
Operational Change Control
Changes to a live automated system are managed through the facility’s change management procedure. Some changes may require notification to, or licence amendment from regulatory agencies. All proposed modifications, enhancements or additions should be assessed to determine the affect each change would have on the system. This operation should determine the degree of validation required.

When programming changes are made to an automated system, not only is it important to evaluate the correctness of the implemented changes, but sufficient validation should be conducted to demonstrate that portions of the software not involved in the change have not been adversely affected.


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